The machine has 8 operating stations and has an electromechanic, pneumatic-assisted functioning.
It is completed with aluminum/polycarbonate panels with safety microswitch, height-adjustable
feet or wheels and it is realized in AISI304.
The capacity of the machine is from 650 to 1500 bottles/hour. Production capacity is in relation to the productivity of the operator, dosing quantity, to the product density, type and size of cups, type of lids and installed optionals.
For example:
~1.500 bottles/hour* with 500 ml bottles, or smaller
~1.300 bottles/hour* with 1.000 ml bottles
~650 bottles/hour* with 2.000 ml bottles
The machine is equipped with digital electro-magnetic flow meters, for a great accuracy,
and a bottles washing and drying whirl. The whirl turns upside down the bottles, it washes inside the bottles with disinfectant jets in pressure, rinses with UV rays sterilized water jets and dries them though compressed micro-filtered air.
STATION
| Loading/unloading whirl | Bottle washing, Rising drying whirl | Dosing Station with 5 nozzles |
| Where the operator places empty bottles and takes filled bottles. The whirl transports empty bottles inside the machine and extract filled bottles. Bottles loading and unloading is done in the same of the machine and can be performed by one operator. | With bottles tilting system, washing with disinfectant solutions in recirculation, rinsing with U.V. rays sterilized water and drying with micro-filtered compressed air | Equipped with product loading hopper with level probes, connections for C.I.P. washing and filling system with digital electro-magnetic flow meters. The dosing product quantity is adjustable from control panel, till 2.000 ml |
OPTION
The options can be apply in some specific stations which are free if any option is installed. Short description helps to understand better how it works.
| Loading/unloading conveyor belt L=3500mm (station 1) | Pre-Formed Lids Store/Apply Station (station 4) | Bottle store /Apply Station (station 6) |
| Bottles loading and unloading is done in two different sides of the machine. On request the conveyor belt is watchable with other transport conveyor belts. | For aluminum preformed lids which are placed over the bottle with a mechanical sucking system. | Where the operator places the bottles in bulk. A vibrating orientation system and slide for tidied caps, positions the caps with precision and speed on the bottles |
| Aluminum coil/apply station (station 4) | Thermosealer (station 5) | UV-C lamps on caps Slide |
| For aluminum lids obtained from coil | With bronze heated head and compensation springs. Welding temperature is controlled from the control panel | For the U.V. rays sterilization of caps |
| Screwing Station (station 7) | Caps Elevator/Loader | Date stamp, printing station (station 8) |
| Equipped with a constant couple screwing system with force of adjustable clamping. During the cap screwing the bottle is strongly blocked by a anti-rotation device. | Complete with hopper and conveyor belt. To load cups from “floor height” directly into the vibrating orientation hopper | Intermittent pneumatic type, with indelible ink and rubber modular numbers. To print the date on bottle caps. |
| Labeling Station (on conveyor belt) | Hepa Air Filtration System |
| For the automatic application of self-adhesive wrap-around labels on cylindrical body of the bottles. Installed on unloading belt, complete of: – Hot overprinting unit. – Character sets and tapes – Painted carbon steel frame with height-adjustable feet. | Complete of hermetic panels, to inject sterile filtered air into the machine. |
| Touch Screen Control Panel | C.I.P Washing Inlet/Resend Station | Volumetric flow meters (for dense product) |
DIMENSION AND CONSUMPTION
Some additional details about size, weight and consumption of the packing machine.
| Dimension | Power Consumption |
| 1900 x 900 x 2200h mm | 2,0 kW |
| Net Weight | Air Consumption |
| 500 kg | 400 Nl/min at 6 bar |